Pullulan capsules are becoming increasingly popular with hard capsule manufacturers due to their many advantages. Pullulan is a biopolymer derived from starch that is both vegan-friendly and non-GMO. It is naturally transparent, odourless, and flavourless, making it ideal for encapsulating pharmaceuticals, vitamins, and supplements. Its unique strength and durability make it the preferred choice for hard capsule production, as it is resistant to moisture, temperature, and pH levels. Furthermore, Pullulan capsules are considered safe for humans and animals, as they are free from preservatives, allergens, and other artificial ingredients. Not only are Pullulan capsules a healthier choice for consumers, but they also offer cost-saving benefits to manufacturers. This is because they are easy to fill, seal, and store, and require less labour and resources to produce. With all these benefits, it’s no wonder why Pullulan capsules are becoming the go-to choice for hard capsule manufacturers.
As the dietary supplement industry continues to grow, manufacturers are constantly looking for ways to improve the quality and effectiveness of their products. One key aspect of this is the type of capsule used to encase the active ingredients. In recent years, pullulan capsules have become the preferred choice for many hard capsule manufacturers like https://lefancaps.com. These capsules offer several benefits over traditional options, making them an increasingly popular choice for those in the industry. In this blog post, we will take a closer look at pullulan capsules and explore the reasons why they are becoming the go-to option for hard capsule manufacturers. From their superior strength and durability to their eco-friendly properties, we will examine the many advantages that pullulan capsules have to offer.
What are Pullulan capsules?
The term “pullulan” is a general term for a specific class of polysaccharide polymer. In the field of pharmaceutical and medical industry, it is used for capsules which can be filled with liquid or powdered materials. All pullulan capsules are made from renewable resources, are hypo-allergenic, and are 100% environmentally friendly. This makes pullulan capsules a popular choice for vegan and vegetarian dietary supplements, as well as products marketed towards environmentally conscious customers. Pullulan capsules can be produced in a variety of sizes and shapes, making them a versatile option for manufacturers looking to switch from their current hard capsule supplier. Pullulan capsules are made from the same ingredients as traditional hard capsules, like gelatin, but with different processing methods. By changing the method of production, manufacturers can create a new type of capsule that is safer for consumers, as well as being more eco-friendly and cost-effective.
Benefits of Pullulan capsules to manufacturers
Manufacturers have many reasons to switch to pullulan capsules from their current hard capsule supplier. Some of the key benefits of pullulan capsules include increased durability and strength, reduced environmental impact, and reduced production costs. One of the most significant advantages of pullulan capsules is their superior strength and durability. This is caused by a combination of factors, including pullulan’s higher melting point and heat resistance, as well as its lower water absorption rate. Compared to gelatin, pullulan is also stronger and more durable, making it ideal for use in hard capsules. This ensures that products packed in pullulan capsules will remain safe and effective during the shelf life, while also being easy to swallow.
How Pullulan capsules are produced
Manufacturers that have switched from gelatin to pullulan capsules benefit from several key differences in production. While there are many similarities, pullulan is generally produced by different chemical processes than gelatin. Pullulan production begins with mixing water and corn starch or wheat starch. This is then followed by a process known as hydrothermal treatment. This process involves mixing the starch mixture with water, heating it to 160 degrees Celsius, and then cooling it as quickly as possible. During this process, the starch molecules become “polysaccharides,” which is a chemical term for a large group of carbohydrates. The final product is a thick, gelatinous liquid. This liquid is cooled and then hydrolyzed, which means that it is broken down with chemicals to produce a type of glucose. During the final step, the glucose is polymerized, or chemically combined with other glucose molecules to form long chains of pullulan.
Pullulan capsule's resistance to moisture, temperature and pH levels
One of the most significant advantages of pullulan capsules is their resistance to moisture, temperature and pH levels. This means that they can withstand extreme temperatures and humid environments, as well as variations in pH levels. During capsule production, the ingredients are mixed using a large amount of water. This is done to create a thick, gelatinous substance, which is the basis of all hard capsules. To make a gelatinous substance that is sturdy enough to form a hard capsule, manufacturers adjust the amount of water in their recipe. This allows them to control the moisture level in the final product. However, if the moisture level of the capsule is too high, it can be a source of contamination. This can lead to the growth of bacteria and fungi, which can be harmful to the health of consumers.
Pullulan capsules are vegan-friendly, non-GMO and preservative-free
Another advantage of switching from gelatin to pullulan capsules is that they are vegan-friendly, non-GMO, and preservative-free. While gelatin is produced from animal by-products, pullulan capsules are made from renewable resources, such as starch from corn or wheat. This makes them a more sustainable and eco-friendly option for manufacturers looking to cater to a vegan and vegetarian audience. Gelatin is also commonly sourced from animals, most commonly pigs or cows. This makes it unsuitable for those who follow a vegan or vegetarian diet. While some types of gelatin are considered to be “vegetarian” and “vegan,” most of the gelatin used in the industry is not suitable for those following a vegetarian or vegan diet. Switching to pullulan capsules eliminates these concerns, making them a more sustainable, environmentally friendly choice.
Pullulan capsules are safe for humans and animals
Another advantage of switching from gelatin to pullulan capsules is that they are safe for humans and animals. Because they are made from renewable resources, they don’t pose a threat to animals or humans. Gelatin is a product that poses a threat to animals and humans. While it is safe for humans to consume, it is extremely toxic for animals. This is because gelatin is made from the collagen found in animal skin and bones. As a result, this poses a threat to the health of both humans and animals. Switching from gelatin to pullulan capsules eliminates this issue and makes them a safer choice for both humans and animals.
Cost-saving benefits of Pullulan capsules
Manufacturers also stand to save money when switching from gelatin to pullulan capsules. This is because pullulan is more sustainable, as well as cheaper to produce. Gelatin is often produced in parts of the world where there are few regulations, leading to unethical practices, such as the hunting of wild animals. This makes it a less sustainable and more expensive choice for manufacturers who wish to be ethical. In contrast, pullulan is made from renewable resources, making it a more sustainable and cost-effective option. This makes it a more eco-friendly and safe choice for manufacturers, as well as customers.
Pullulan capsules are easy to fill, seal, and store
A final advantage of switching from gelatin to pullulan capsules is that they are easy to fill, seal, and store. The fact that pullulan is a thick, gelatinous substance, makes it much easier to fill, seal, and store than gelatin. When filling gelatin capsules, manufacturers often have to work with a thin and viscous substance. This means that it is a lot more difficult to fill, seal, and store than pullulan. Pullulan, on the other hand, is a thick substance that is much easier to work with. This makes it a suitable and easy choice for manufacturers who are looking for an easier and more efficient way to package their products.
Conclusion: Pullulan capsules are the go-to choice for hard capsule manufacturers
All in all, it’s clear that pullulan capsules offer many advantages over gelatin. They are stronger, more durable, and less porous than gelatin, making them a safer option for consumers. They are also vegan-friendly, non-GMO, and preservative-free, making them an eco-friendly choice for manufacturers. Finally, they are easier to store, fill, and seal than gelatin, making them a more efficient choice for manufacturers. All this makes pullulan capsules the go-to choice for hard capsule manufacturers.